Sr. Manufacturing Engineer- Danbury, CT

In this role, you'll play a key part in new product introduction (NPI) and continuous improvement efforts across Class II and III devices-from CNC‑machined parts to catheter sub‑assemblies and full finished devices. If you love blending hands‑on problem solving with strategic technical leadership, you'll feel right at home here.

Client Details

This organization is a global leader in advanced engineering, rapid prototyping, product development, and micro‑manufacturing for the medical device industry. With a strong track record of innovation and steady expansion across multiple locations, the company is known for pushing the boundaries of what's possible in precision manufacturing.

Description

• Lead CNC programming for milling, multi‑axis, and EDM processes while optimizing tooling, fixtures, and machining strategies.
• Troubleshoot machining challenges, equipment issues, and work‑holding setups on the production floor.
• Design scalable manufacturing processes, tooling, and fixtures that improve quality, safety, and efficiency.
• Drive NPI activities from early concept through production transfer, interfacing directly with customers and internal teams.
• Own build schedules, documentation, and technical readiness for new and existing medical device programs.
• Lead validation activities including IQ/OQ/PQ, TMV, equipment qualifications, and compliant documentation.
• Implement process improvements that reduce cycle time, cost, and scrap while improving yield and throughput.
• Collaborate across Engineering, Operations, Quality, and other functions to solve technical problems and elevate manufacturing performance.

Profile

A successful Senior Manufacturing Engineer should have:

• 5+ years in precision CNC manufacturing
• Experience in a medical device or other regulated environment (preferred)
• Strong CNC milling and multi‑axis machining background-programming, setup, optimization, troubleshooting
• Proficiency with CAD/CAM tools (SolidWorks, Mastercam, Esprit, or similar)
• Experience machining exotic alloys and applying HEM/heavy‑roughing strategies
• Demonstrated success designing and developing manufacturing processes, tooling, and fixtures
• Experience with NPI and transferring products from prototype to production
• Strong analytical skills (DOE, regression, ANOVA, capability studies)
• Excellent technical writing-procedures, reports, validation protocols
• Comfort working within ISO 9001/13485 or similar environment
• Ability to lead cross-functional teams and manage multiple projects
• Strong interpersonal and operator‑training skills
• BS or MS in Mechanical, Manufacturing, Biomedical, or related engineering field

Job Offer

• Competitive compensation package aligned with experience and technical depth.
• Comprehensive benefits, including medical, dental, vision, and retirement savings options.
• Performance‑based bonuses and opportunities for career advancement as the organization continues to grow.
• Cutting‑edge equipment and technology, giving you the tools to push the limits of precision manufacturing.
• High‑impact engineering work where your ideas directly influence product quality, manufacturability, and patient outcomes.
• A collaborative, hands‑on environment where engineering, operations, and quality work closely together.
• Professional development support, including training, certifications (Lean, Six Sigma, PMP), and continued education.
• A culture of innovation and continuous improvement where your voice matters and technical leadership is valued.

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.