Process Engineer - Electrodes Coating - Hamden, CT

Develop and implement process specifications for new materials in roll-to-roll coating and converting operations. Lead process commissioning, start-up, and training during technology transfer to manufacturing teams.

Client Details

My client is a global leader in clean energy and advanced manufacturing, specializing in innovative solutions for industrial and sustainable technologies. As they expand operations, my client is seeking a skilled Process Engineer with expertise in roll-to-roll coating and converting processes to support the development and optimization of high-performance materials.

Description

• Develop and implement process specifications for new materials in roll-to-roll coating and converting operations.
• Lead process commissioning, start-up, and training during technology transfer to manufacturing teams.
• Troubleshoot and solve engineering challenges related to coatings, polymers, and material properties.
• Optimize process parameters to enhance product performance, yield, and throughput.
• Conduct data analysis, Design of Experiments (DOE), and Statistical Process Control (SPC) to drive continuous improvement.
• Establish and maintain standard operating procedures (SOPs) and work instructions.
• Supervise and mentor junior engineers and production staff.
• Collaborate with R&D and manufacturing teams to ensure a seamless scale-up of new products.
• Communicate project updates and technical findings to stakeholders and senior management.

Profile

• Bachelor's, Master's, or Ph.D. in Chemical or Mechanical Engineering with 3-10 years of experience in roll-to-roll coating/converting.
• Hands-on expertise with coating techniques such as slot die, gravure, reverse gravure, and ultrasonic spray.
• Strong knowledge of web handling equipment (winders, slitters, laminators, tension transducers, and surface treaters).
• Experience in thin-film coatings, polymer membranes, and specialty material processing.
• Proficiency in root cause analysis, process optimization, and failure mode analysis (FMEA).
• Ability to interpret complex process data, propose hypotheses, and develop engineering solutions.
• Strong analytical, problem-solving, and communication skills.
• Ability to work in a fast-paced, collaborative environment with cross-functional teams.

Job Offer

• Opportunity to work on cutting-edge clean energy and advanced materials technologies.
• A dynamic and growth-oriented company with a strong industry presence.
• Competitive salary, comprehensive benefits, and performance incentives.
• A collaborative environment where your expertise drives innovation.

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.

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