Senior Manufacturing Engineer | CNC

Seeking an experienced Senior Manufacturing Engineer to lead the development and optimization of manufacturing processes to support efficient production and on-time delivery of customer orders. This role involves estimating, process planning, tooling design, and cross-functional coordination with internal teams and external partners.

Client Details

A Newtown, PA-based company specializes in advanced thermal spray coatings and precision machining services for mission-critical components across industries such as aerospace, defense, medical, and energy. Their capabilities include HVOF, plasma, and wire arc coatings, as well as on-site milling, turning, grinding, and surface finishing-all under one roof for streamlined production and quality control. With a long-standing history supporting high-performance applications, the company offers functional coatings for wear resistance, thermal protection, electrical insulation, and chemical barriers, positioning itself as a one-stop provider for engineered surface solutions.

Description

Core Responsibilities:

• Lead the preparation of detailed cost estimates in response to customer RFQs, including operation sequences, cycle times, tooling needs, outsourced services, inspection plans, shipping strategies, and anticipated lead times.

• Translate customer purchase orders and specifications into clear, actionable manufacturing plans, including the creation and maintenance of job standards, work travelers, and production documentation.

• Design jigs, fixtures, and custom tooling to enhance manufacturability, reduce production costs, and maintain compliance with technical requirements, while balancing tool life and part volumes.

• Continuously refine and update process documentation as improvements are made or customer requirements evolve.

• Collaborate with Production Control, Sales, and Procurement to align priorities and ensure timely release of manufacturing documentation and tooling in accordance with delivery schedules.

• Act as a technical liaison to support shop floor activities, clarify job instructions, and troubleshoot process issues when necessary.

Profile

Required Qualifications:

• Minimum of 2 years in a regulated manufacturing environment (e.g., aerospace, automotive, medical device).

• Strong proficiency in Microsoft Excel and Word within the Office 365 suite.

• Skilled in 3D CAD modeling using SolidWorks or comparable platforms.

• Proficient in reading and creating technical drawings and applying GD&T.

• Hands-on experience with inspection tools such as calipers, micrometers, and indicators.

• Knowledge of DFM principles and ability to apply them during process planning.

• Effective written and verbal communication skills in English.

Job Offer

Preferred Qualifications:

• Experience with CAM software such as SolidCAM or equivalent.

• Competency in G-code and M-code CNC programming.

• Understanding of control systems, automation, and basic robotic integration.

• Practical machining experience with materials like stainless steel, Inconel, and other high-temp alloys.

• Familiarity with additive manufacturing, especially FDM printing technologies.

• Prior work creating detailed manufacturing instructions and production routers.

• Ability to interpret engineering specifications and standards (AMS, ASTM, etc.).

• Exposure to special processes such as thermal spray coatings or solid film lubricants.

• Experience working under quality systems such as ISO 9001, AS9100, FAA Part 145, or NADCAP.

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.