Senior Process Development Engineer - Medical Device - NJ

This role leads the development and validation of manufacturing processes for complex implantable electronic devices. It also provides technical leadership across cross‑functional teams to optimize quality, efficiency, and product reliability.

Client Details

This organization is a rapidly expanding medical‑technology innovator focused on developing life‑changing therapeutic solutions. Its teams are united by a shared purpose and a passion for engineering excellence. The culture encourages creativity, cross‑functional collaboration, and continuous learning. Employees thrive in a supportive, mission‑oriented environment designed to empower bold ideas. The company is committed to growth, inclusivity, and delivering meaningful impact to patients worldwide.

Description

• Develop, refine, and validate manufacturing processes for advanced implantable electronic devices
• Define, procure, and qualify production equipment, tooling, and fixtures
• Lead activities across manual, semi‑automated, and precision assembly methods
• Oversee welding, soldering, molding, cleaning, and surface‑treatment processes
• Conduct DOE studies and perform detailed sample and cross‑section analysis
• Optimize processes for quality, reliability, and efficiency
• Mentor engineers and technicians while driving technical excellence
• Collaborate closely with supply chain, quality, and R&D teams
• Maintain thorough documentation and ensure alignment with regulatory standards
• Track and report key performance indicators for engineering activities

Profile

• Bachelor's degree in engineering; mechanical engineering preferred (advanced degree a plus)
• 5+ years of experience developing manufacturing processes within the medical device industry
• Background in implantable device assembly strongly preferred
• Proficiency with PFMEA, failure analysis, and DOE methodologies
• Strong understanding of FDA regulations and ISO medical device standards
• Excellent analytical, problem‑solving, and communication skills
• Ability to work in a fast‑paced, collaborative environment
• Experience with CAD, 3D modeling, and statistical tools; laser or resistance‑welding knowledge preferred

Job Offer

• Competitive base salary and annual bonus eligibility
• Comprehensive medical benefits with full employee and family coverage
• Generous paid vacation, holidays, and sick leave
• 401(k) program with company match
• Inclusive, mission‑driven culture with strong professional development support

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.

Job Requirements: