Senior Manufacturing Engineer - Polymers - Thompson, CT

Develop, evaluate, and improve manufacturing processes for glass and polymer fiber production, ensuring efficiency, quality, and cost-effectiveness. Lead lean manufacturing and Six Sigma initiatives to reduce waste, increase productivity, and enhance overall operational performance.

Client Details

My client is a leading Industrial Manufacturing company, specializing in high-quality glass and polymer products for the medical, scientific, and defense industries. With a strong focus on innovation, sustainability, and precision engineering, my client is committed to delivering exceptional products that meet the evolving needs of their global customers.

Description

• Develop, evaluate, and improve manufacturing processes for glass and polymer fiber production, ensuring efficiency, quality, and cost-effectiveness.
• Lead lean manufacturing and Six Sigma initiatives to reduce waste, increase productivity, and enhance overall operational performance.
• Conduct root cause analysis (RCA) and implement corrective actions for process inefficiencies and quality issues.
• Oversee automation and advanced manufacturing technologies to enhance production capabilities.

• Provide technical expertise and leadership in troubleshooting fiber extrusion, drawing, coating, and curing processes.
• Collaborate with production teams to resolve equipment and process issues, minimizing downtime and maximizing output.
• Develop and maintain process documentation, including Standard Operating Procedures (SOPs), work instructions, and PFMEAs.

• Work closely with R&D, Quality, and Supply Chain teams to integrate new materials and technologies into production.
• Develop and validate new manufacturing processes for innovative fiber products and ensure a smooth transition from pilot to full-scale production.
• Optimize raw material usage, fiber composition, and process parameters to achieve desired mechanical, thermal, and chemical properties.

• Ensure compliance with ISO 9001, ISO 14001, and industry-specific standards, implementing best practices for quality control.
• Participate in audits, customer visits, and regulatory assessments to maintain high-quality standards.
• Analyze production data and quality metrics to drive continuous improvements in product consistency and performance.

• Identify cost-saving opportunities through process enhancements, energy optimization, and waste reduction.
• Develop capital investment proposals for new equipment, process modifications, and automation projects.
• Lead cross-functional teams to implement value engineering initiatives.

Profile

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, Materials Science, or a related field.
• 5+ years of experience in manufacturing engineering, preferably in glass or polymer fiber production.
• Expertise in fiber processing technologies, including extrusion, spinning, drawing, coating, and curing.
• Strong knowledge of lean manufacturing, Six Sigma, and process optimization methodologies.
• Experience with automation, PLCs, and advanced manufacturing technologies is a plus.
• Proficiency in CAD software (AutoCAD, SolidWorks) and process simulation tools.
• Knowledge of ISO standards, OSHA regulations, and environmental compliance.
• Excellent problem-solving, analytical, and project management skills.
• Strong communication and leadership abilities to drive cross-functional collaboration.

Job Offer

• Work with cutting-edge technology in glass and polymer fiber manufacturing for diverse industries.
• Opportunity to lead major process improvement and innovation projects.
• Competitive salary, comprehensive benefits, and career growth opportunities.
• Collaborative, high-performance work environment focused on excellence and innovation.

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.

Job Requirements: